The Pentium Era - South to North
Chapter 841 A mess
After Ms. Lin returned to Taipei, she immediately sent her the shipping schedule. It was a week later. Counting from the day she left Hangzhou, the full schedule was counted as ten days. After deducting the time required to transport it to the dock in advance, she was still overpaying. Zhang Chen and the others spent one day together.
The production tasks in the factory continued, but the problem was immediately exposed. Neither Zhang Chen nor Zhao Zhigang had any experience in foreign trade. They did not know that the time to rush for goods cannot be calculated according to the usual time. You can produce in the workshop Ten thousand pieces, but in reality you are far from able to achieve it, there are too many restrictions.
The first thing that went wrong was the cutting room, which they had never thought of. They had been calculating whether the parking space could be made. They forgot that to make a parking space, they first needed to have cutting pieces and a cutting bed that could cut it out.
They produce hundreds of styles in a season, but that is accumulated over several months. Now you have to make more than 200 styles in eight days, and you have to leave at least one day for the printing and embroidery factory and parking space. It takes at least one day, so the cutting machine actually only has five days. In five days, more than 200 styles need to be cut. The cutting supervisor was dumbfounded when he got this number.
It takes more than an hour to draw a several-meter-long paper plate. You can't miss a single piece of this. You can't say that you can skip a pocket and make it up later. The pieces of cloth have color differences. You The pocket that was patched later was not made of the same piece of fabric as the previous one. As a result, the color difference was obvious after it was made.
If this one pocket is not done right, the entire batch of clothing will become defective.
After the pieces are cut on the cutting machine, the pieces will be numbered. The purpose of numbering is to put the pieces of the same piece of cloth into the hands of one or two people, so that the finished product can be guaranteed to be the same piece of cloth without color difference.
After the paper print is finished, it needs to be reviewed. The cloth needs to be spread layer by layer on the cutting bed. The cloth is spread layer by layer manually by workers. The cloth is also very particular. Especially the fabrics for spring and summer clothes are relatively thin, and the cotton and linen fabrics are It has a certain amount of elasticity and stretchability. If you pull it too tight, it may be too small when the pieces are cut out.
Their large-scale fabrics need to be stretched for about two hours at a time, and then the paper plate is covered on the fabric, and the paper plate is fixed on the fabric with beading needles. The cutter starts cutting with electric scissors. One plate is cut, and there are one or two thousand pieces. For clothes, it takes about five or six hours from the drawing board to the cutting by the cutter and the assistants coding and binding the pieces.
Of course, because their workshop is large, they have four cutting beds, and all the work is done at the same time. One is drawing paper blocks, another is laying cloth, another one is already cutting, and the other cutting bed is auxiliary. The work was done on coding and bundling at the same time.
After the cutter has finished cutting this board, the cloth on the next board has also been stretched out. When he goes to that cutting table to cut, the cloth is being laid out again on this one, and the paper version is being laid out one by one. Keep painting.
That's it. Their whole cutting room was already very nervous when cutting six or seven boards a day. Now it was equivalent to cutting more than forty boards a day. How could the cutting room supervisor not be dumbfounded?
Especially for those old models, there are only thirty or forty pieces of each style, but the process is still a lot. The only thing that can be saved is that there are fewer layers of cloth and the time is shortened. But for the paper version and cutting, it's the same.
The more plates there are, the smaller the quantity of each plate is, and it will soon be unable to keep up with the speed of the sewing workshop. You used to have one or two thousand pieces per plate, which can be produced by one or two large groups, but now one plate has thirty or forty pieces, which is only enough for two people. I made it, but the other people didn't cut it and just stared.
The pieces cut on the cutting machine cannot be made immediately. They must be sent to the printing factory and embroidery factory first.
It's the same for the printing factory. You have dozens of pieces, and they still have to print the plate, position the printing table, adjust the paste, and after printing a few times, they need to reposition it and put on another pattern. For them, it's the same He had a terrible headache, but the monochrome ones were better. If he wanted to apply color, he would have to make several patterns for these dozens of pieces. Otherwise, Zhang Chen would be their biggest customer, and they would not take the job.
The workshop here was pressed hard for cutting pieces, so Zhao Zhigang printed out the phone number of the flower factory, which made the owner of the printing factory helpless. He had to deliver dozens of pieces at once. After delivering them, he returned to the factory and had to deliver them again. He came over and saw Zhang Chen was in the factory. He dared not speak out when he was angry, so he had to smile bitterly with Zhang Chen. "Boss Zhang, I am a delivery worker now and am on the road all day long."
Zhang Chen could only ask him to smoke and told him that there was no other way under special circumstances.
Almost every day, Zhang Chen went to the factory before the workers went to work and left in the early hours of the morning. Zhao Zhigang was already a little confused. He said he never expected that he would not be able to work this way. On the first day, their entire factory , only produced more than 2,000 pieces of clothing.
Most of the people in the sewing workshop were either waiting for cutting pieces, or waiting for printed and embroidered pieces. Everyone was doing nothing in the workshop, and they saw people going up and down the stairs. Many people simply went out to go shopping, or went back to the dormitory to wash clothes. Yes, go to the basketball court to play basketball.
These are things that are prohibited during working hours, but Zhang Chen and Zhao Zhigang can only turn a blind eye. If you don't let them do these things, they are just sitting around in the workshop, so why not let them take advantage of them? At this time, I went to wash the clothes.
Not only Zhao Zhigang was about to cry, but Zhang Chen also felt like crying. Only then did he realize that the same quantity had different meanings. These more than 50,000 items were not their usual more than 50,000 items, but two hundred. More than 50,000 pieces in various styles.
Zhao Zhigang went to the cutting bed to draw paper blocks by himself. Zhao Zhilong was transferred from the sewing workshop to be a cutter because he knew how to use electric scissors. The four cutting beds were also given to the assistant workers, so that they could follow. The cutter's cutting table was used for cutting and binding at the same time. In this way, there were two cutting tables cutting at the same time, but even this was of no avail.
Zhang Chen walked into the sewing workshop and his heart was completely cold. The original plan was for three-quarters of the lathes to work on Miss Lin's work, and one-quarter of the lathes to work on their own goods. Now the cutting room can't even cut Miss Lin's work. Come out, let alone your own goods.
Zhang Chen saw that in the workshop, one-quarter of the people were working, three-quarters of the machines were empty, and no one knew where they had gone. Even the one-quarter who were working were working intermittently. , many people are sleeping on the machines, and there is nothing they can do if the cut pieces do not arrive.
When Zhang Chen walked over, a familiar old worker told him, Mr. Zhang, the time I spend working on the machine is not as long as the time I spend sleeping.
Zhang Chen could only smile bitterly.
After dinner, Zhang Chen sat in the office alone in a daze.
He knew in his heart that if this happened, not only would Miss Lin's goods not be able to be shipped out, but also the goods in his own specialty store would be delayed. It would be okay to delay today, but as long as the goods could not be delivered tomorrow, not only Zheng Huihong and the distribution center, but also himself Here, the phone will probably be ringing.
Tan Shuzhen and He Hongmei are probably coming to the factory soon. The one they are escorting is not Zhao Zhigang. Even Zhang Chen himself will be detained. The two of them, especially Tan Shuzhen, would be rude if they scolded Zhang Chen.
In eight days, one day has been wasted, and Zhang Chen felt that he was helpless.
"boss Zhang."
Someone called at the door, and Zhang Chen knew it was Zheng Huihong without raising his head.
Zhang Chen said "Come in" and Zheng Huihong walked in. She put a piece of paper in front of Zhang Chen.
Zhang Chen looked at it and saw the product names of twelve styles on the paper. Zhang Chen didn't know what she meant by giving this to him. He raised his head and looked at Zheng Huihong and asked:
"What's this?"
Zheng Huihong said: "This is what I calculated. We sell the best, and it is also the most replenished style in the stores below."
Zhang Chen was very upset. He didn't know what use she had given this to him at this time. Now, he didn't bother to care about whether it was easy to sell or not. What he cared about was how to get Miss Lin's goods out.
"Mr. Zhang, I have a suggestion." Zheng Huihong said.
"you say."
"I see that the workers are waiting for the pieces to be cut and have nothing to do. I wonder if we can cut these styles first and let the workers do it first."
Zhang Chen smiled bitterly and said, "Ms. Lin's boat has already been booked. We are like this now. We don't know if we can get out. If we can get out, I will stop everything. At worst, we will sacrifice for a week." sales, we cannot lose this credibility.”
When Zhang Chen was talking, Zheng Huihong kept looking at him quietly. When he finished, Zheng Huihong said, but this won't work, Mr. Zhang.
Zhang Chen looked at her and asked, "What do you think it should be?"
Zheng Huihong said: "There are still 50,000 pieces missing from what Ms. Lin wants. If we make all her items in our workshop, we can make them in four days. But now the workers are waiting and have nothing to do. Our production capacity is equal to the original Not even a quarter.
"My idea is to let the cutting machine stop all of Miss Lin's work first."
"You..." Zhang Chen almost blurted out, "Are you crazy?", but he still held it back and changed his words: "Keep talking."
"Now, not only are we being delayed, but the printing and embroidery factories we cooperate with are also being delayed, and they can't do the work. My idea is to stop all of Miss Lin's work and let the cutting machine do the cutting first. These twelve styles, and regardless of whether the customer has replenished the goods, they have not replenished them today. These styles will definitely be replenished tomorrow and the day after tomorrow. I have counted them.
"We increased the quantity of these twelve styles and asked the embroidery factory and printing factory to work overtime. In three days, 40,000 pieces were produced and kept there. In this way, in the next few days, as long as we replenish the goods below, we will have in stock.
"These twelve styles can be completed by the cutting table if we work overtime tonight and one day tomorrow. Starting from the day after tomorrow, the entire cutting table will start cutting Miss Lin's goods.
"In this way, when the workers finish making these twelve styles, there will already be a lot of Miss Lin's cutting pieces on the cutting table. All the workers in the sewing workshop can all make Miss Lin's goods, and the efficiency will be faster than now. a lot of."
Zhang Chen's eyes lit up. This is really a fucking way. In this way, it is really possible to drive out this batch of goods. Moreover, the best-selling styles in the specialty stores below can satisfy them, so they will not There are so many opinions, this is really the best of both worlds.
"Great, Zheng Huihong, how did you come up with this idea?" Zhang Chen shouted.
Zheng Huihong smiled and said: "I just used some statistical methods and then thought about how to use the same time more effectively."
"You are really a genius. Come on, go and figure out how much you should cut out of each of these twelve styles, and use your method." Zhang Chen said.
"I've already calculated it. The quantity is based on the previous sales, Mr. Zhang." Zheng Huihong said quietly and took out another piece of paper.
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