Siheyuan: The soul travels through time and space to change fate
Chapter 63: Subassembly and Final Assembly
After Director Yang agreed, Lou Bancheng began to assign tasks according to the original assembly process.
Then, under the supervision of Director Yang, Lou Bancheng, and Engineer Han, the first tractor was assembled with great difficulty.
During the assembly process, many problems occurred. Either one person took the wrong parts, or that person got the process wrong.
There were even several times when the system had to be disassembled and reassembled due to problems with the processes.
In total, it took more than an hour to assemble the entire tractor.
After refueling, testing the car, starting it normally, and running it normally, Director Yang finally breathed a sigh of relief.
He was sweating profusely during the assembly process which was full of loopholes!
That's all very tense!
"Fortunately, Damao raised this suggestion in time. Otherwise, if it was still the same after the big boss came, it would be a huge embarrassment."
Now the assembly is finally completed. Not to mention him, even Lou Bancheng and Han Gong are sweating all over.
"Director, we can't relax yet, there will be no problem assembling this car.
However, there are still some problems with everyone's proficiency.
When will the big boss come to us? If there is still time, let’s take it apart and put it together again!
This time, there are so many of us, so let’s not gather together.
The entire tractor is divided into several systems. After each system is assembled, we will carry out the final assembly.
This way, the chances of error are even smaller.
It can also train the assembly control personnel for each system."
Everyone was circling around a tractor, and Xu Damao shook his head several times.
According to his idea, when assembling a tractor, each system should be assembled separately, and then the final assembly can be carried out.
But these people, including Director Yang, Lou Bancheng, and Engineer Han, seemed to be unaware of this problem.
In their view, as long as the tractor is assembled, it is a success.
Lou Bancheng, who was beside Xu Damao, had his eyes lit up after listening to what Han Gong said.
"Da Mao is right. The chassis, hydraulic suspension system, control system, instrument panel, and transmission system can all be assembled separately and then integrated together."
Dealing with tractor drawings every day, Lou Bancheng knows how to disassemble the assembly parts at a glance.
“In this way, the assembly of all subsystems can be carried out simultaneously.
And it can also separate the venues, which makes it look much more organized.”
After thinking about the work scenes of sub-assembly and integration, Engineer Han also looked down upon the current one-sided assembly mode.
"The boss has a very important meeting in the morning, so he can only come here after the meeting.
The earliest would be after half past ten.
It's 9:20 now, there's still time.
There is no time to lose, let’s get started!”
After seeing the messy assembly scene, Director Yang frowned.
It’s just that he had no way to improve it before. Now that he has a way, he will try it while he has time.
Fortunately, during the production process of parts, Lou Bancheng listened to Xu Damao's advice and directly carried out a certain degree of standardized production and standardized management.
Otherwise, assembling a tractor is not that easy.
Many unqualified parts even need to be reworked at this time.
The tractor was driven back as instructed by Director Yang, and then the diesel was extracted and disassembled immediately.
Then package according to the system.
In this way, the scene will be much more beautiful.
At the very least, there are not twenty or so people gathered in one space, some are working and some are watching.
The well-organized and step-by-step working scene made Lou Bancheng, Engineer Han, and Director Yang very satisfied.
"Young people are really smart. Why haven't I thought of this idea?"
Director Yang's praise this time came from the heart.
"Director Yang, it's not that you can't think of it, but the previous situation simply didn't allow this to happen.
The reason we were able to do this this time was because my father-in-law and Engineer Han implemented strict standardized management in the parts production process.
This way, there is no need to rework any parts.
In this way, it can be assembled and combined.”
If it were the same as before, every part processed by the master would have its own soul, and it would be impossible to do this.
“Yes, I used to think that Mr. Lou’s requirements were too high, but after the assembly stage, I understood the significance of standardization.
This quality control method is great, we need to find a way to directly promote it to the entire steel rolling mill."
After Xu Damao's reminder, Engineer Han realized that the assembly of this equipment was different from his previous work.
That is, there is no need to rework the parts and they can basically be assembled seamlessly.
Even if you encounter a few unsuitable ones, you can just use replacement parts.
Only at this time did he understand the significance of standardization.
“It is not feasible to directly promote it throughout the factory, but we can implement it directly when we build the tractor workshop.
This kind of resistance will also be smaller.
It is also easier to achieve results. Once the results are widely recognized, it will be much easier to promote them.”
Lou Bancheng, who has communicated with Xu Damao many times on standardized production, standardized management, and standardized operations, has a deeper understanding of standardization.
I also have a clearer idea of how difficult it is to push forward.
"But now it seems that this method is really good. It would be a pity if we don't use it!"
Mr. Han still wanted to promote its use throughout the factory immediately.
"Old Han, you should listen to Director Lou on this matter. It is indeed difficult to promote it.
But it would be much better to promote it in new workshops and new products.”
On this point, Director Yang is more inclined to agree with Lou Bancheng's more reliable approach.
“Fifty minutes, assembly completed!
Not only does it take much less time, but there are also fewer mistakes and omissions.
Ok, good, good!
Refuel and test drive the car to see how it goes?"
At ten twenty, the disassembled tractor parts were assembled again.
Director Yang was very satisfied with the efficiency and the entire assembly process.
As soon as the tractor started, Director Yang's secretary Liu Jun came running over.
"Director, the senior leader has already left, and he is accompanied by the leader of the Agricultural Machinery Department. Let's quickly prepare for the reception!"
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